I. Insole Classification and Indications
A. Classification by Function:
① Health and Comfort Type: Uses cushioning materials (such as gel, foam), primarily providing comfort, suitable for daily fatigue.
② Support and Correction Type: Core function, correcting foot alignment and improving gait through support from the medial longitudinal arch, lateral longitudinal arch, and transverse arch. This is the mainstream in the market.
③ Rehabilitation and Treatment Type: Targets specific diseases, such as diabetic foot (decompression), plantar fasciitis, Achilles tendinitis, O/X-shaped legs, scoliosis, etc., requiring strict medical evaluation and prescription.
B. Main Indications: Flat feet/hindfoot eversion High arches Plantar fasciitis Heel spurs Hallux valgus Knee pain Diabetic foot ulcer risk prevention
2. Manufacturing Technology and Materials
① Traditional Handmade Production: Relies on the experience of technicians, produced through mold taking and repair. Inconsistency is relatively poor, but flexibility is high.
② CAD/CAM Digital Manufacturing: Current Mainstream and Future Trend.
a. Scanning/Mold Making: Acquiring foot data (digital scanning or physical plaster model).
b. CAD Design: 3D design on a computer based on scanned data and biomechanical principles.
c. CAM Machining:
Milling: Milling the insole blank from a single piece of material (such as PE, EVA, cork).
3D Printing: The most disruptive technology. Using flexible resins, TPU, nylon, etc., lattice structures can be achieved, providing different hardness, cushioning, and support performance in different areas—something traditional methods cannot achieve.
③ Core Materials:
Support Layer: PP, PE, carbon fiber (high-strength, lightweight support).
Cushioning Layer: EVA, PORON, gel.
Surface Layer: Leather, suede, breathable and antibacterial fabric.
II. Industry Trends and Business Opportunities
1. Digitalization and Intelligentization: The integrated closed loop of "scanning-design-manufacturing" is the core competitiveness. AI-assisted design and big data gait analysis are cutting-edge directions.
2. Personalized Customization Becomes Mainstream: Consumers and patients are increasingly dissatisfied with standard-sized products; precise personalized customization brings better results and customer satisfaction.
3. Popularization of 3D Printing Technology: With the decline in equipment and material costs, 3D printed insoles are moving from high-end to mass-market, achieving a balance between functionality and aesthetics.
4. Service Decentralization and Diversified Scenarios: In addition to hospital rehabilitation departments, the business is expanding to chain pharmacies, sports rehabilitation centers, high-end gyms, running shoe specialty stores, and even elderly care institutions.
5. Shift from Treatment to Prevention: Market education is deepening, and people are beginning to pay for "preventing sports injuries," "improving athletic performance," and "daily comfort."